URL: http://www.rockcrawler.com/techreports/JB_Wood_crosstrainer/installation.asp

Date Submitted: 12/28/03

Description: It seems that every time that Cole gets something new for Project Cross Trainer, I get conned into helping with the installation. While this is usually for my light-holding or tool-fetching abilities, his latest upgrade actually called upon my specialty; transmissions and transfer cases. After having worked in a transmission shop for 10 years, I have learned my way around gearboxes fairly well. Fortunately for the do it yourselfer, the JB kit does not require an intricate knowledge of the internals of your drivetrain, but just a basic understanding. The only special tools required to dive into this project are snap ring pliers (external), and a torque wrench. The average set of tools should be all that is needed beyond that.

The one thing that will make this project much easier is removing the transfer case from the vehicle. It can be done in the vehicle and the JB instructions will tell you this, but I discourage you from doing it this way. The chance of something falling out of place or not sealing properly greatly increase by doing it this way. Saving an hour by leaving the unit in the vehicle could be lost later in removing it to fix a leak that could have been prevented.

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