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Bestop Bikini Top and Header Install

Im not sure about the rest of you, but after a few days sun beating down on my head Im in need of a small break. A bikini top.

In order to install a Bikini top on a TJ you are going to need a header. I choose the no drill simply because I do not want to put any holes into my windshield header. Now I could be wrong, but I choose this method anyway. Now I don't always do installs or things per the manual or instructions. I did follow them the first time and now this is my way of doing the install. Why? Because its fast and I can do it all by myself without the help of either my wife or a buddy who might be riding along that has no clue of what Im trying to do.

Tools: Tools: Optional Time:
9/16th socket and driver or a wrench. Needle nose plyers (optional)
Flat screw driver (optional)
10-15 minutes

The optional tools called out above are to tear down the door surrounds to make them smaller. You do not need to lower half other than they are physically connected to the top half. You can install the bikini top without the door surrounds, but you get a tighter fit using them.


Now below everything done was referenced from the drivers side. I like to take pictures and note things from one side to keep it simple and not to loose my intended audience. Plus once you do one side its the exact samething on the other. Simply do the drivers side first then walk around and do the otherside. If you have any questions or comments about this install visit

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This step is totally optional, but in my opinion you should do it. Take a pair of needle nose plyers and squeeze the ends of the open part of the "C" clip against the metal shaft that holds the two parts of your door surrounds.
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Take a regular screw driver and pry the "C" clip away from the shaft. There isn't much to pry it moves rather easy, but you need just a little bit of leverage.
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Do not let the "C" clip fly off because it will be hard to find. Now use the same needle nose plyers and gently pull the clip off and store in a safe place. I normally put the clip back on once I have seperated the two halfs.
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This is a top down view of the entire setup. Very top is a "No Drill header" left and right are the top pieces of the "door surrounds" and the middle is the "bikini top" laying exactly like it would on top of your Jeep.
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First install the door surrounds with the retaining screws. Imagine how lame it would look having the complete door surrounds connected. I take the lower section off simply because they are not need and of course the coolness factor.
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Place the Drilless header on top of the windsheild channel.
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Insert the bottom half of the Drilless header using the two supplied 9/16ths bolts and washers
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Place firm pressure along the top of the header while you use either a socket or a wrench to tighten to lower half to the top. Becareful not to really wrench down on it. You only need to secure, but not to bend the inside of your Jeep because you might cause yourself future problems.
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Just throw your bikini top on top of your roll cage with all of the straps to the back and the smooth edge along the windsheild.
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Pull the longest strap through your sound bar and roll cage. Of course it does wrap around the back side.
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This is what the longest strap should look like.
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Now take the longest strap that wrapped around your roll bar and pull it back to the front through the footman loop and loosely secure it.
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Now with the longest strap loosely secured take the remaining straps and do the samething. Make sure you keep them loose. The idea is just to give you a little bit of resistance when you insert the windsheild channel portion.
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Start from one side and slowly tuck the windshield channel in the edge of the Header.
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When your done it will look loose and almost appear to fall out. You can see along the top it fell out a little bit. Do not worry thats what the rear straps are for.
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Now look at the front of your Jeep. make sure the amount of slack from the bikini looks the same on both sides above your windsheild.
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Now the outter most straps appear to be the most complicated for some reason. Everytime I attempt to install them I have to re-examine them because they stump me. Now looking at the red arrows you push the strap behind the rollbar and speaker bar then around the outside into the strap.
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Rember the door surrounds you shortened before? Now at the very outer edge closest to your seat there is a grove. Insert the edge of the bikin top into it and it will resist. If it didn't you would have a horrid flapping top.
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Just next to the windsheild there is a pair of velcro straps. Tuck the piece with the "hooks" behind the door surround and it should be long enough to wrap up and tuck under the bikini top. Now take the soft "hairy" strap and secure it in place
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After both sides are done. Pull and tighten all your straps. Often you will find yourself pulling the straps a bit tighter after a run on the freeway or long trips. When the top is hot it is more plyable and will stretch a bit.
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Now take all of them loose strap ends and tuck them up under your bikini top and roll bar. Now no more sun burned head or rain if you get caught in a freak rain storm. Her in Washington state it is very normal for a rain to hit unannouced.
Q. Do I have to use my door surrounds with the bikini top?
A. No, but the surround will give you a more secure edge to connect your top to. As well when it rains the surround provides a drip edge that the rounded roll bars simply can not match.